Hyundai Tucson: Transfer Assembly / Oil Seal Repair procedures

Hyundai Tucson (LM) 2010-2015 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Oil Seal Repair procedures

Replacement

[Right side]

1.	Remove the driveshaft assembly. (RH side) (Refer to Driveshaft and axle - "Front Driveshaft ")

2.	Remove the dust cover (A).

3.	Remove the oil seal (A, B).

Install the oil seal with special service tools.

•	Apply lithium type grease between seal lips.

•	Use the oil seal installer (09473-3B100) after removing the coupling (A).

5.	Install the new dust cover (A).

6.	Add to transfer fluid. (Refer to 4 Wheel Drive System - "Transfer Fluid")

7.	Install the drive shaft assembly. (RH side) (Refer to Driveshaft and axle - "Front Driveshaft ")

8.	Install the front muffler. (Only gasoline 3.0 / 3.3) G 3.0 GDI (Refer to Engine Mechanical System - " Front Muffler ") G 3.3 MPI (Refer to Engine Mechanical System - " Front Muffler ")

[Left side]

1.	Remove the transfer assembly from the transaxle assembly. (Refer to Transfer Assembyl - "Front Wheel Transfer Assembly")

2.	Remove the oil seal (A).

Install the oil seal with special service tools.

•	Apply lithium type grease between seal lips.

•	Use the oil seal installer (09473-3B100) after removing the coupling (A).

4.	Add to transfer fluid. (Refer to 4 Wheel Drive System - "Transfer Fluid")

5.	Install the transfer assembly. (Refer to 4 Wheel Drive System - "Front Wheel Transfer Assembly")

Front Wheel Transfer Assembly Repair procedures

Removal 1. Remove the following items; A. Sub frame assembly (Refer to Suspension System - "Sub Frame") B. Drive shaft assembly. (Refer to Driveshaft and axle - "Front Driveshaft ") ...

4WD Control System

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Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Description and Operation
Description System Overview The System offers the following features: - Human machine interface through a 1-stage button, for terminal switching and engine start. - Control of external relays for ACC / IGN1 / IGN2 terminal switching and STARTER, without use of mechanical ignition switch ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Direct Electro Hydraulic Actuator Coupling Repair procedures
Inspection All units are filled up with coupling fluid (ultra-low viscosity ATF) prior to shipping. Inspection, fill-up, and replacement of coupling fluid is therefore not necessary (zero maintenance, lifetime fluid). Removal Coupling Mainte ...