Hyundai Tucson: Front Suspension System / Front Cross Member Repair procedures

Replacement
1.
Remove the front wheel & tire.

Tightening torque :
88.3 ~ 107.9 N.m(9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

   
Be careful not to damage to the hub bolts when removing the front wheel & tire.
2.
Disconnect the stabilizer link (B) with the front strut assembly (A) after loosening the nut.

Tightening torque :
98.1 ~ 117.7N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

3.
Remove the sprit pin and castle nut and then disconnect the tie-rod end (A) from the front knuckle.

Tightening torque :
23.5 ~ 33.3 N.m (2.4 ~ 3.4 kgf.m, 17.4 ~ 24.6 lb-ft)

4.
Loosen the bolt & nut and then remove the lower arm (A).

Tightening torque :
98.1 ~ 117.7N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

5.
Loosen the nut and then remove the dust cover (A).

6.
Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

Tightening torque :
32.4 ~ 37.3 N.m (3.3 ~ 3.8 kgf.m, 23.9 ~ 27.5 lb-ft)

   
Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
7.
Loosen the bolt (A) & nut (B) and then remove the roll rod stopper.

Tightening torque :
107.9 ~ 127.5N.m (11.0 ~ 13.0kgf.m, 79.6 ~ 94.0lb-ft)

8.
Disconnect the muffler rubber hanger (A).

9.
Loosen the bolts & nuts and then remove the sub frame.

Tightening torque :
176.5 ~ 196.1N.m (18.0 ~ 20.0kgf.m, 130.2 ~ 144.7lb-ft)

10.
Remove the front lower arm.
(Refer to Front lower arm)
11.
Remove the front stabilizer.
(Refer to Front stabilizer)
12.
Remove the steering gearbox.
(Refer to ST group steering gearbox)
13.
Installation is the reverse of removal.
Front Stabilizer Bar Repair procedures
Replacement 1. Remove the front wheel & tire. Tightening torque : 88.3 ~ 107.9 N.m(9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)     Be careful not to damage to the hub bolts ...

Rear Suspension System
...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Schematic Diagrams
Circuit Diagram (1) Circuit Diagram (2) Harness Connector Pin Function (Connector A)Pin Function (Connector A)1Ignition1Pressure side impact sensor [Driver] High2 -2Side impact sensor [Driver] High3Airbag warning lamp3Seat belt pretensioner [Driver] High4(1st stage) Driver ai ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Components and Components Location
Components Location 1. Purge Control Solenoid Valve (PCSV)2. Vapor line3. ORVR valve4. Fuel tank air filter5. Canister Close Valve (CCV)6. Canister7. Fuel Tank Pressure Sensor (FTPS) ...

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