Hyundai Tucson: Front Suspension System / Front Stabilizer Bar Repair procedures

Replacement
1.
Remove the front wheel & tire.

Tightening torque :
88.3 ~ 107.9 N.m(9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

   
Be careful not to damage to the hub bolts when removing the front wheel & tire.
2.
Disconnect the stabilizer link (B) with the front strut assembly (A) after loosening the nut.

Tightening torque :
98.1 ~ 117.7N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

3.
Remove the sprit pin and castle nut and then disconnect the tie-rod end (A) from the front knuckle.

Tightening torque :
23.5 ~ 33.3 N.m (2.4 ~ 3.4 kgf.m, 17.4 ~ 24.6 lb-ft)

4.
Loosen the bolt & nut and then remove the lower arm (A).

Tightening torque :
98.1 ~ 117.7N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

5.
Loosen the nut and then remove the dust cover (A).

6.
Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

Tightening torque :
32.4 ~ 37.3 N.m (3.3 ~ 3.8 kgf.m, 23.9 ~ 27.5 lb-ft)

   
Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
7.
Loosen the bolt (A) & nut (B) and then remove the roll rod stopper.

Tightening torque :
107.9 ~ 127.5N.m (11.0 ~ 13.0kgf.m, 79.6 ~ 94.0lb-ft)

8.
Disconnect the muffler rubber hanger (A).

9.
Loosen the bolts & nuts and then remove the sub frame.

Tightening torque :
176.5 ~ 196.1N.m (18.0 ~ 20.0kgf.m, 130.2 ~ 144.7lb-ft)

10.
Loosen the bolt & nut and then remove the protactor (A).

Tightening torque :
7.8 ~ 11.8 N.m ( 0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

11.
Loosen the bolt and then remove the stabilizer (A) from the sub frame.

Tightening torque :
44.1 ~ 53.9N.m (4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

12.
Installation is the reverse of removal.
Inspection
1.
Check the bushing for wear and deterioration.
2.
Check the front stabilizer bar for deformation.
3.
Check the front stabilizer link ball joint for damage.
Front Lower Arm Repair procedures
Removal 1. Remove the front wheel & tire. Tightening torque : 88.25 ~ 117.68 N.m (9.0 ~ 12.0 kgf.m, 65.1 ~ 86.8 lb-ft)     Be careful not to damage to the hub bolts w ...

Front Cross Member Repair procedures
Replacement 1. Remove the front wheel & tire. Tightening torque : 88.3 ~ 107.9 N.m(9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)     Be careful not to damage to the hub bolts w ...

Other information:

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Hyundai Tucson (LM) 2010-2015 Owners Manual: Reporting safety defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying HYUNDAI MOTOR AMERICA. If NHTSA receives similar complaints, it may open an ...

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