Hyundai Tucson: Clutch System / Clutch Release Cylinder Repair procedures

Hyundai Tucson (LM) 2010-2015 Service Manual / Clutch System / Clutch System / Clutch Release Cylinder Repair procedures

Removal

1.	Drain the brake fluid through the bleed plug (A).

2.	Remove the clutch release cylinder assembly (C) after removing thd tube (B) and bolts (A-2ea).

Installation

Installation is the reverse of removal.

Coat the clutch clevis push rod specified grease.

Specified grease: CASMOLY L9508

Adjustment

Clutch Release Cylinder Air Bleeding Procedure

Use the specified fluid. Avoid mixing different brands of fluid.

Specified fluid: SAE J1703 (DOT 3 or DOT 4)

1.	After disconnecting a cap from the clutch release cylinder air bleeder, insert a vinyl hose in the plug.

2.	Loosening the plug screw, press and release the clutch pedal about 10 times.

3.	Tighten the plug (A) during the clutch pedal pressed. Afterwards, raise the pedal with a hand.

4.	After pressing the clutch pedal 3 times more, loosen the plug (A) and retighten it with the pedal pressed. Raise it again, then.

Repeat the step 4 two or three times. (until there is no bubble in the fluid)

Tightening torque:

6.8 ~ 9.8 N.m (0.7 ~ 1.0 kgf.m, 9.2 ~ 13.3 lb-ft)

6.	Refill the clutch master cylinder with the specified fluid.

Clutch Release Cylinder Components and Components Location

Components 1. Union bolt2. Gasket3. Tube joint4. Clutch tube5. Valve plate6. Valve spring7. Bleeder screw8. Release cylinder9. Return spring10. Piston11. Boot12. Push rod ...

Manual Transaxle System

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Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Specifications
Specifications Manual transaxle typeM6CF4Engine type Gasoline 2.0 GDIGear ratio1st3.7692nd2.0803rd1.3874th1.0795th0.8846th0.744Reverse3.077Final gear ratio1st ~ 6th4.533Reverse5.231 Tightening Torques ItemsN.mkgf.mlb-ftOil drain plug 58.9 ~ 78.56.0 ~ 8.043.4 ~ 57.8Oil filler plu ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Schematic Diagrams
Block Diagram Circuit Diagram ...