Hyundai Tucson: Transfer Assembly / Transfer Fluid Repair procedures

Hyundai Tucson (LM) 2010-2015 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Transfer Fluid Repair procedures

Inspection

•	Transfer oil should be inspected and refilled every 60000 km (40000 mile) / 4 year.

1.	Remove the under cover (A).

2.	Remove the oil filler plug (A).

Check the oil level.

Oil level must be up to fill the hole, if not, add oil until it runs over.

Install the oil filler plug with new gasket.

Tightening torque :

39.2~58.8N.m (4.0~6.0kgf.m, 28.9~43.4lb-ft)

Install the under cover.

Tightening torque :

7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

Replacement

Change
Normal Use	Severe Use
No service required	120000 km (80000 miles)

Severe driving conditions

1.	Driving in dusty, rough roads

2.	Drivng in mountains areas

3.	Driving for patrol car, taxi, commercial car or vehicle towing

4.	Driving over 170Km/h

* Transfer oil should be replaced if the transfer assembly is fall into the water.

1.	Remove the under cover (A).

2.	Drain the transfer oil after loosening the drain plug (A).

Install the drain plug with new gasket.

Tightening torque :

58.9~78.5N.m (6.0~8.0kgf.m, 43.4~57.9lb-ft)

4.	Remove the oil filler plug (A).

Add new oil through the filler plug hole.

Standard oil : Hypoid gear oil API GL-5, SAE 75W/90 (SHELL SPIRAX X or equivalent)

Oil capacity :

Diesel 2.0 / 2.2, Gasoline 2.4: About 0.6 L (0.16 U.S.gal., 0.63 U.S.qt, 0.53 Imp.qt.)

Gasoline 3.0 / 3.3: About 0.68 L(0.18 U.S.gal, 0.72 U.S.qt, 0.60 lmp,qt)

•	Filled up to lower filler plug thread level.

Install the oil filler plug with new gasket.

Tightening torque :

39.2~58.8N.m (4.0~6.0kgf.m, 28.9~43.4lb-ft)

Install the under cover.

Tightening torque :

7.8 ~ 9.8N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

Transfer Assembly

...

Front Wheel Transfer Assembly Components and Components Location

Components Location 1. Transaxle Assembly2. Transfer assembly3. Propeller shaft4. Coupling assembly ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Components and Components Location
Components Location 1. AVN (A/V & Navigation head unit)2. Tweeter speaker3. External amplifier4. Roof antenna (GPS)5. Front door speaker6. Rear door speaker7. Subwoofer speaker8. Antenna feeder cable9. Feeder cable joint connector10. Surround speaker (Option)11. Back view camera ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Repair procedures
Replacement Problems And Replacement Parts: ProblemPart setScan tool requiredxAll keys have been lostBlank key (4)YESAntenna coil unit does not workAntenna coil unitNOECM does not workPCM(ECM)YESIgnition switch does not workIgnition switch with Antenna coil unitYESUnidentified vehicle specific d ...