Hyundai Tucson: Brake System / Brake Line Repair procedures

Removal
1.
Disconnect the brake fiuid level switch connector, and remove the reservoir cap.
2.
Remove the brake fluid from the master cylinder reservior with a syringe.
   
Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
3.
Remove the wheel & tire.
4.
Remove the brake hose clip (A).
[Front]

[Rear]

5.
Disconnect the brake tube by loosening the tube flare nut (B).

Tightening torque:
12.7 ~16.7 N.m (1.3 ~1.7 kgf.m, 9.4 ~12.3 lb-ft)

6.
Disconnect the brake hose from the brake caliper by loosening the bolt (C).

Tightening torque:
24.5 ~29.4 N.m (2.5 ~3.0 kgf.m, 18.1 ~21.7 lb-ft)

[Front]

[Rear]

Inspection
1.
Check the brake tubes for cracks, crimps and corrosion.
2.
Check the brake hoses for cracks, damage and fluid leakage.
3.
Check the brake tube flare nuts for damage and fluid leakage.
4.
Check brake hose mounting bracket for crack or deformation.
Installation
1.
Installation is the reverse of removal.
   
Use a new washer (A) whenever installing.

2.
After installation, bleed the brake system.
(Refer to Brake system bleeding)
3.
Check the spilled brake oil.
Brake Line Components and Components Location
Components ...

Brake Pedal Components and Components Location
Components 1. Cowl bracket2. Brake pedal member assembly3. Stop lamp switch4. Return spring5. Brake pedal stopper6. Clevis pin7. Snap pin8. Brake pedal ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Repair procedures
Operation and Leakage Check Check all of the following items : ComponentProcedureBrake Booster (A)Check brake operation by applying the brakes during a test drive. If the brakes do not work properly, check the brake booster. Replace the brake booster as an assembly if it does not work proper ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Heater Core Repair procedures
Replacement 1. Remove the crash pad. (Refer to Heater - "Heater Unit") 2. Loosen the mounting screw and then remove the heater core cover (A). 3. Remove the heater core. 4. Be careful that the inlet and outlet pipe are not bent during heater core removal, and pull out the heater co ...

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