Hyundai Tucson: Brake System / Brake Line Repair procedures

Removal
1.
Disconnect the brake fiuid level switch connector, and remove the reservoir cap.
2.
Remove the brake fluid from the master cylinder reservior with a syringe.
   
Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
3.
Remove the wheel & tire.
4.
Remove the brake hose clip (A).
[Front]

[Rear]

5.
Disconnect the brake tube by loosening the tube flare nut (B).

Tightening torque:
12.7 ~16.7 N.m (1.3 ~1.7 kgf.m, 9.4 ~12.3 lb-ft)

6.
Disconnect the brake hose from the brake caliper by loosening the bolt (C).

Tightening torque:
24.5 ~29.4 N.m (2.5 ~3.0 kgf.m, 18.1 ~21.7 lb-ft)

[Front]

[Rear]

Inspection
1.
Check the brake tubes for cracks, crimps and corrosion.
2.
Check the brake hoses for cracks, damage and fluid leakage.
3.
Check the brake tube flare nuts for damage and fluid leakage.
4.
Check brake hose mounting bracket for crack or deformation.
Installation
1.
Installation is the reverse of removal.
   
Use a new washer (A) whenever installing.

2.
After installation, bleed the brake system.
(Refer to Brake system bleeding)
3.
Check the spilled brake oil.
Brake Line Components and Components Location
Components ...

Brake Pedal Components and Components Location
Components 1. Cowl bracket2. Brake pedal member assembly3. Stop lamp switch4. Return spring5. Brake pedal stopper6. Clevis pin7. Snap pin8. Brake pedal ...

Other information:

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Hyundai Tucson (LM) 2010-2015 Owners Manual: Manual climate control system
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