Hyundai Tucson: Driveshaft Assembly / Front Driveshaft Repair procedures
1. |
Remove the front wheel and tire (A) from front hub .
Tightening torque:
88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)
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Be careful not to damage to the hub bolts when removing the front wheel and tire (A). |

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2. |
Remove the coking nut (A).
Tightening torque:
294.2 ~ 313.8 N.m (30.0 ~ 32.0 kgf.m, 217.0 ~ 231.5 lb-ft)
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• |
The front hub coking nut should be replaced with new ones. |
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After installation coking nut (A), stake the coking nut using a chisel and hammer as shown in the illustration below. |
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3. |
Remove the brake hose (A) and wheel speed sensor (B).
Tightening torque:
6.8 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 7.9 lb-ft)
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4. |
Remove the tie rod end ball joint (C) from the knuckle.
(1) |
Remove the split pin (A). |
(2) |
Remove the castle nut (B). |
Tightening torque:
23.5 ~ 33.3 N.m (2.4 ~ 3.4 kgf.m, 17.4 ~ 24.6 lb-ft)
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5. |
Remove the lower arm (A) mounting bolt and nut from the knuckle.
Tightening torque:
98.0 ~ 117.6 N.m (10.0 ~ 12.0 kgf.m, 72.3 ~ 86.7 lb-ft)
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6. |
Using a plastic hammer (A), disconnect driveshaft (C) from the axle hub (B). 
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7. |
Loosen the inner shaft mounting bolts and then disconnect the inner shaft (A).
Tightening torque:
49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)
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By the shape and the engine bracket bolts are mounted differently. |

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8. |
Insert a pry bar (A) between the transaxle case and joint case, and separate the drive shaft (B) from the transaxle case. 
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9. |
Install in the reverse order of removal.
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Use a pry bar being careful not to damage the transaxle and joint. |
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Do not insert the pry bar too deep, as this may cause damage to the oil seal. |
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Do not pull the driveshaft by excessive force it may cause
components inside the joint kit to dislodge resulting in a torn boot or a
damaged bearing. |
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Plug the hole of the transaxle case with the oil seal cap to prevent contamination. |
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Support the driveshaft properly. |
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Replace the retainer ring whenever the driveshaft is removed from the transaxle case. |
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10. |
Check the front alignment.
(Refer to Suspension System - "Front Alignment") |
Components
[THETA II 2.4 2WD]
1. Driveshaft (LH)2. Driveshaft (RH)
[NU 2.0 / THETA II 2.4 4WD]
1. Driveshaft (LH)2. Inner shaft bearing bracket3. Driveshaft (RH)
Components
[LH]
...
Components
[LH]
1. BJ assembly 2. BJ circlip 3. BJ boot band 4. BJ boot 5. Shaft6. TJ boot band7. TJ boot8. Spider assembly9. Retainer ring10. TJ housing11. Housing circlip
[RH]
1. BJ ...
Other information:
Hyundai Tucson (LM) 2010-2015 Owners Manual: Curtain air bags
Curtain air bags are located along both sides of the roof rails above the front
and rear doors.
They are designed to help protect the heads of the front seat occupants and the
rear outboard seat occupants in certain side impact collisions.
The curtain air bags are designed to deploy only dur ...
Hyundai Tucson (LM) 2010-2015 Service Manual: General Safety Information and Caution
Precautions
General Precautions
Please read the following precautions carefully before performing the airbag system service.
Observe the instructions described in this manual, or the airbags could accidentally deploy and cause damage or injuries.
•
Except when performing electrical ins ...