Hyundai Tucson: Fuel Delivery System / Fuel Pump Repair procedures

Removal
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
2.
Remove the rear seat.
(Refer to Body - “Seat”)
3.
Remove the fuel pump service cover (A).

4.
Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
5.
Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).

6.
Remove locking ring (A) by using the special service tool (B) [No.:09310-2S200].


Fuel Pump locking ring loosening torque: Min. 68.65 M.m (Min. 7 kgf.m, Min. 50.6 lb-ft)

7.
Remove the fuel pump from the fuel tank.

Installation
1.
Install in the reverse order of removal.
   
Be careful of fuel pump direction when installing (Refer to the groove in the fuel tank).
Fuel Tank Repair procedures
Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Remove the rear seat cushion. (Refer to Body - “Seat ...

Filler-Neck Assembly Repair procedures
Removal 1. Remove the rear-LH wheel, tire, and the inner wheel house. 2. Disconnect the fuel filler hose (A) and the ventilation hose (B). 3. Open the fuel filler door and unfasten the fil ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Engine Control Module (ECM) Repair procedures
Removal     When replacing the ECM, the vehicle equipped with the immobilizer must be performed procedure as below. [In the case of installing used ECM] 1) Perform "ECM Neutral mode" procedure with GDS. (Refer to Body Electrical System - "Immobilizer system") 2) After finis ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Front Fog Lamps Repair procedures
Inspection Front Fog Lamp Switch 1. With the fog lamp switch in each position, make sure that continuity exists between the terminals below. If continuity is not as specified, replace the multifunction switch. Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the f ...

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