Hyundai Tucson: Fuel Delivery System / Fuel Pump Repair procedures

Hyundai Tucson (LM) 2010-2015 Service Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Pump Repair procedures

Removal

1.	Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")

2.	Remove the rear seat. (Refer to Body - “Seat”)

3.	Remove the fuel pump service cover (A).

4.	Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).

5.	Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).

Remove locking ring (A) by using the special service tool (B) [No.:09310-2S200].

Fuel Pump locking ring loosening torque: Min. 68.65 M.m (Min. 7 kgf.m, Min. 50.6 lb-ft)

7.	Remove the fuel pump from the fuel tank.

Installation

Install in the reverse order of removal.

Be careful of fuel pump direction when installing (Refer to the groove in the fuel tank).

Fuel Tank Repair procedures

Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Remove the rear seat cushion. (Refer to Body - “Seat� ...

Filler-Neck Assembly Repair procedures

Removal 1. Remove the rear-LH wheel, tire, and the inner wheel house. 2. Disconnect the fuel filler hose (A) and the ventilation hose (B). 3. Open the fuel filler door and unfasten the fil ...

Other information:

Hyundai Tucson (LM) 2010-2015 Owners Manual: Changing Priority
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Hyundai Tucson (LM) 2010-2015 Service Manual: Timing Chain Repair procedures
Removal Engine removal is not required for this procedure. • Use fender covers to avoid damaging painted surfaces. • To avoid damage, unplug the wiring connectors carefully while holding the connector portion. Mark all wiring and ho ...