Hyundai Tucson: Fuel Delivery System / Fuel Tank Repair procedures

Removal
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
2.
Remove the rear seat cushion.
(Refer to Body - “Seat”)
3.
Remove the fuel pump service cover (A).

4.
Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
5.
Disconnect the fuel feed tube quick connector (C).

6.
Remove the rear - LH wheel & tire.
7.
Lift the vehicle and support the fuel tank with a jack.
8.
Remove the center muffler assembly.
(Refer to Engine Mechanical System - “Intake And Exhaust System”)
9.
Remove the propeller shaft.
(Refer to Driveshaft and Axle - “Propeller Shaft Assembly”) [4WD]
10.
Disconnect the fuel filler hose (A) and the ventilation hose (B).

11.
Disconnect thd canister close valve connector (A).

12.
Disconnect the vapor tube quick-connector (A).

13.
Remove the fuel tank from the vehicle after removing the fuel tank band (A).

   
When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.
Installation
1.
Install in the reverse order of removal.

Fuel tank band installation nut:
39.2 ~ 54.0 N.m (4.0 ~ 5.5 kgf.m, 28.9 ~ 39.8 lb-ft)

Repair procedures
Fuel Pressure Test (Low pressure system) 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")     When rem ...

Fuel Pump Repair procedures
Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Remove the rear seat. (Refer to Body - “Seat”) ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: DBC Switch Repair procedures
Inspection 1. Turn ignition switch OFF and disconnect the negative (-) battery cable. 2. Remove the crash pad side switch assembly. (Refer to Body - "Crash Pad") 3. Check the continuity between the switch terminals as the DBC switch is engaged. ...

Hyundai Tucson (LM) 2010-2015 Owners Manual: Power windows
The ignition switch must be in the ON position to be able to raise or lower the windows. Each door has a Power Window switch to control that door's window. The driver has a Power Window Lock switch which can block the operation of passenger windows. The power windows will operate for approxima ...

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