Hyundai Tucson: Fuel Delivery System / Fuel Tank Repair procedures

Hyundai Tucson (LM) 2010-2015 Service Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Tank Repair procedures

Removal

1.	Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")

2.	Remove the rear seat cushion. (Refer to Body - “Seat”)

3.	Remove the fuel pump service cover (A).

4.	Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).

5.	Disconnect the fuel feed tube quick connector (C).

6.	Remove the rear - LH wheel & tire.

7.	Lift the vehicle and support the fuel tank with a jack.

8.	Remove the center muffler assembly. (Refer to Engine Mechanical System - “Intake And Exhaust System”)

9.	Remove the propeller shaft. (Refer to Driveshaft and Axle - “Propeller Shaft Assembly”) [4WD]

10.	Disconnect the fuel filler hose (A) and the ventilation hose (B).

11.	Disconnect thd canister close valve connector (A).

12.	Disconnect the vapor tube quick-connector (A).

13.

Remove the fuel tank from the vehicle after removing the fuel tank band (A).

When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.

Installation

Install in the reverse order of removal.

Fuel tank band installation nut:

39.2 ~ 54.0 N.m (4.0 ~ 5.5 kgf.m, 28.9 ~ 39.8 lb-ft)

Repair procedures

Fuel Pressure Test (Low pressure system) 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") When rem ...

Fuel Pump Repair procedures

Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Remove the rear seat. (Refer to Body - “Seat”) ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Fender Repair procedures
Replacement • When removing and installing the hood, an assistant is necessary. • Be careful not to damage the hood and body. • When removing the clips, use a clip remover. 1. Remove the front bumper. (Refer to Bumper - “Front Bunper” ) 2. ...

Hyundai Tucson (LM) 2010-2015 Owners Manual: DBC operation
WARNING If the DBC red indicator light illuminates, the system may have overheated or have malfunctioned. When the warning light illuminates even though the DBC system has cooled off, have your vehicle checked by an authorized HYUNDAI dealer as soon as possible. ✽ NOTICE The DBC may ...