Hyundai Tucson: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Tucson (LM) 2010-2015 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal

Remove the following items;

A.	Sub frame assembly (Refer to Suspension System - "Sub Frame")

B.	Drive shaft assembly. (Refer to Driveshaft and axle - "Front Driveshaft ")

Remove the propeller shaft (A).

Tightening torque :

49.0~68.6N.m (5.0~7.0kgf.m, 36.2~50.6lb-ft)

3.	Loosen the transfer upper & lower mounting bolts. (transfer side > transaxle side)

4.	Loosen the transfer lower mounting blot. (transaxle side > transfer side)

Installation

Install in the reverse order of removal.

1.	Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.

Smear and cover splines (B) with molybdenum type high pressure grease.

TECHLUBE MEGAMAX - ALPHA OR EQUIVALENT

3.	Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Front Wheel Transfer Assembly Components and Components Location

Components Location 1. Transaxle Assembly2. Transfer assembly3. Propeller shaft4. Coupling assembly ...

Oil Seal Repair procedures

Replacement [Right side] 1. Remove the driveshaft assembly. (RH side) (Refer to Driveshaft and axle - "Front Driveshaft ") 2. Remove the dust cover (A). 3. Remove the oil seal (A, B). ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Canister Repair procedures
Removal 1. Remove the fuel tank. (Refer to "Fuel tank" in FL group.) 2. Disconnect the vapor tube quick-connector (A,B) and the ventilation hose (C). 3. Remove the canister in the direction of an arrow after removing the installation screws (D). Inspection 1. Check for the follow ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Special Service Tools
Special Service Tools Tool (Number and name)IllustrationUseCrankshaft front oil seal installer(09231-2E000)Installation of the front oil seal 09231-2E000 (installer)Valve stem seal installer(09222-2E000)Installation of the valve stem oil sealValve spring compressor(09222-3K000)(09222-3K100)Remo ...