Hyundai Tucson: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Tucson (LM) 2010-2015 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal

Remove the following items;

A.	Sub frame assembly (Refer to Suspension System - "Sub Frame")

B.	Drive shaft assembly. (Refer to Driveshaft and axle - "Front Driveshaft ")

Remove the propeller shaft (A).

Tightening torque :

49.0~68.6N.m (5.0~7.0kgf.m, 36.2~50.6lb-ft)

3.	Loosen the transfer upper & lower mounting bolts. (transfer side > transaxle side)

4.	Loosen the transfer lower mounting blot. (transaxle side > transfer side)

Installation

Install in the reverse order of removal.

1.	Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.

Smear and cover splines (B) with molybdenum type high pressure grease.

TECHLUBE MEGAMAX - ALPHA OR EQUIVALENT

3.	Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Front Wheel Transfer Assembly Components and Components Location

Components Location 1. Transaxle Assembly2. Transfer assembly3. Propeller shaft4. Coupling assembly ...

Oil Seal Repair procedures

Replacement [Right side] 1. Remove the driveshaft assembly. (RH side) (Refer to Driveshaft and axle - "Front Driveshaft ") 2. Remove the dust cover (A). 3. Remove the oil seal (A, B). ...

Other information:

Hyundai Tucson (LM) 2010-2015 Owners Manual: In case of an emergency while driving
If the engine stalls while driving Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place. Turn on your hazard warning flasher. Try to start the engine again. If your vehicle will not start, contact an authorized HYUNDAI dealer or seek other ...

Hyundai Tucson (LM) 2010-2015 Owners Manual: Tire terminology and definitions
Air Pressure The amount of air inside the tire pressing outward on the tire. Air pressure is expressed in pounds per square inch (psi) or kilopascal (kPa). Accessory Weight This means the combined weight of optional accessories. Some examples of optional accessories are automatic transmission ...