Hyundai Tucson: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Tucson (LM) 2010-2015 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal

Remove the following items;

A.	Sub frame assembly (Refer to Suspension System - "Sub Frame")

B.	Drive shaft assembly. (Refer to Driveshaft and axle - "Front Driveshaft ")

Remove the propeller shaft (A).

Tightening torque :

49.0~68.6N.m (5.0~7.0kgf.m, 36.2~50.6lb-ft)

3.	Loosen the transfer upper & lower mounting bolts. (transfer side > transaxle side)

4.	Loosen the transfer lower mounting blot. (transaxle side > transfer side)

Installation

Install in the reverse order of removal.

1.	Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.

Smear and cover splines (B) with molybdenum type high pressure grease.

TECHLUBE MEGAMAX - ALPHA OR EQUIVALENT

3.	Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Front Wheel Transfer Assembly Components and Components Location

Components Location 1. Transaxle Assembly2. Transfer assembly3. Propeller shaft4. Coupling assembly ...

Oil Seal Repair procedures

Replacement [Right side] 1. Remove the driveshaft assembly. (RH side) (Refer to Driveshaft and axle - "Front Driveshaft ") 2. Remove the dust cover (A). 3. Remove the oil seal (A, B). ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Oil Pump Description and Operation
Description The oil pump is built-in as a single unit with the 2/6 brake chamber. Rotation of the pump builds the hydraulic pressure needed for the lubrication of the various parts of the transaxle and operation of the clutch and brakes. The oil also circulates through the torque converte ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Special Service Tools
Special Service Tools Tool (Number and Name)IIIustrationUse09568-34000 Ball joint remover09546-26000 Strut spring compressorCompression of coil spring09568-4R100Lower arm ball joint removerRemoval of front lower arm from front axle ...