Hyundai Tucson: Lubrication System / Oil Pump Repair procedures

Removal and Installation
1.
Remove the timing chain cover.
(Refer to Timing system in this group)
2.
Remove the oil pump cover (A).

Tightening torque
Screws :
5.9 ~ 8.8 N.m (0.6 ~ 0.9 kgf.m, 4.3 ~ 6.5 lb-ft)
Bolts :
8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

3.
Remove the inner rotor (A) and outer rotor (B).

4.
Installation is the reverse order of removal.
Inspection
1.
Remove the relief plunger.
Remove the plug (A), spring (B) and relief plunger (C).

Tightening torque
Plug (A) :
39.2 ~ 49.0 N.m (4.0 ~ 5.0 kgf.m, 28.9 ~ 36.2 lb-ft)

2.
Inspect the relief plunger.
Coat the plunger with engine oil and check that it falls smoothly into the plunger hole by its own weight.
If necessary, replace timing chain cover.
3.
Inspect the relief valve spring.
Inspect for distortion or breakdown of the relief valve spring.
4.
Inspect the rotor side clearance.
Using a feeler gauge and precision straight edge, measure the clearance between the inner rotors and precision straight edge.
If the side clearance is greater than maximum, replace the rotors as a set.
If necessary, replace the timing chain cover.

Side clearance:
0.040 ~ 0.090 mm (0.00157 ~ 0.00354 in.)

5.
Inspect the rotor body clearance.
Using a feeler gauge, measure the clearance between the outer rotor and body.
If the body clearance is greater than maximum, replace the rotors as a set.
If necessary, replace the timing chain cover.

Body clearance:
0.200 ~ 0.292 mm (0.00787 ~ 0.01150 in.)

6.
Inspect the rotor guide clearance.
(1)
Measure the outer diameter of the inner rotor guide.

Inner rotor diameter:
41.550 ~ 41.570 mm (1.63582 ~ 1.63661 in.)

(2)
Measure the inner diameter of the timing chain cover hole.

Timing chain cover hole diameter:
41.600 ~ 41.625 mm (1.63779 ~ 1.63878 in.)

(3)
Check the clearance between the timing chain cover hole inner diameter and the inner rotor guide outer diameter.


Guide clearance:
0.030 ~ 0.075 mm (0.00118 ~ 0.00295 in.)

Oil Pump Components and Components Location
Components [Without Oil Level Sensor] 1. Timing chain cover2. Outer roter3. Inner roter4. Oil pump cover5. Relief plunger6. Relief spring7. Relief plug8. O-ring (suction side)9. O-ring (discha ...

Oil Pan Repair procedures
Removal 1. Remove the under covers. (Refer to Engine and transaxle assembly) 2. Drain engine oil. 3. Remove the oil pan (A). (1) Unfasten the bolts. (2) Insert the blade of SST (0921 ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Repair procedures
Compression Pressure Inspection     If the there is lack of power, excessive oil consumption or poor fuel economy, measure the compression pressure. 1. Warm up and stop engine. Allow the engine to warm up to normal operating temperature. 2. Disconnect the injector exten ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Room Lamp Repair procedures
Inspection 1. Remove the room lamp assembly connector (A) then check for continuity between terminals. Removal 1. Disconnect the negative (-) battery terminal. 2. Detach the lamp lens (A) from the room lamp with a flat-tip screwdriver.     Push the lens as shown arrow ...

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