Hyundai Tucson: Intake And Exhaust System / Exhaust Manifold Repair procedures

Removal and Installation
1.
Remove the engine cover.
2.
Disconnect the battery negative terminal.

Tightening torque:
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 3.0 ~ 4.4 lb-ft)

3.
Disconnect the front oxygen sensor connector (A) and then remove it from the bracket.

4.
Remove the front muffler (A).

Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)

5.
Remove the exhaust manifold heat protector (A).

Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

6.
Remove the driveshaft heat protector (A).

7.
Remove the exhaust manifold stay (A).

Tightening torque:
39.2 ~ 49.0 N.m (4.0 ~ 5.0 kgf.m, 28.9 ~ 36.2 lb-ft)

8.
Remove the exhaust manifold (A) with the gasket (B).

Tightening torque:
29.4 ~ 34.3 N.m (3.0 ~ 3.5 kgf.m, 21.7 ~ 25.3 lb-ft)

   
When installing the exhaust manifold, tighten the nuts with pre-torque first, and then tighten the nuts with specified torque in the sequence shown.

9.
Installation is reverse order of removal.
   
When installing, replace with a new gasket.
Exhaust Manifold Components and Components Location
Components 1. Heat protector2. Exhaust manifold gasket3. Exhaust manifold4. Exhaust manifold stay ...

Muffler Components and Components Location
Components 1. Front muffler2. Catalytic converter & center muffler assembly3. Main muffler4. Gasket5. Hanger ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Components and Components Location
Component Location 1. BCM (Body Control Module)2. Smart key unit3. Start Stop Button (SSB)4. Interior antenna 15. Interior antenna 26. Trunk antenna7. Bumper antenna 8. Liftgate switch9. Door handle & door antenna10. FOB key ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Side Airbag (SAB) Module Description and Operation
Description The Side Airbags (SAB) are installed inside the front seat and protects the driver and passenger from danger when side crash occurs. The SRSCM determines deployment of side airbag by using Side Impact Sensor (SIS) signal.     Never attempt to measure the circu ...

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