Hyundai Tucson: Intake And Exhaust System / Exhaust Manifold Repair procedures

Removal and Installation
1.
Remove the engine cover.
2.
Disconnect the battery negative terminal.

Tightening torque:
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 3.0 ~ 4.4 lb-ft)

3.
Disconnect the front oxygen sensor connector (A) and then remove it from the bracket.

4.
Remove the front muffler (A).

Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)

5.
Remove the exhaust manifold heat protector (A).

Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

6.
Remove the driveshaft heat protector (A).

7.
Remove the exhaust manifold stay (A).

Tightening torque:
39.2 ~ 49.0 N.m (4.0 ~ 5.0 kgf.m, 28.9 ~ 36.2 lb-ft)

8.
Remove the exhaust manifold (A) with the gasket (B).

Tightening torque:
29.4 ~ 34.3 N.m (3.0 ~ 3.5 kgf.m, 21.7 ~ 25.3 lb-ft)

   
When installing the exhaust manifold, tighten the nuts with pre-torque first, and then tighten the nuts with specified torque in the sequence shown.

9.
Installation is reverse order of removal.
   
When installing, replace with a new gasket.
Exhaust Manifold Components and Components Location
Components 1. Heat protector2. Exhaust manifold gasket3. Exhaust manifold4. Exhaust manifold stay ...

Muffler Components and Components Location
Components 1. Front muffler2. Catalytic converter & center muffler assembly3. Main muffler4. Gasket5. Hanger ...

Other information:

Hyundai Tucson (LM) 2010-2015 Owners Manual: Power outlet
The power outlets are designed to provide power for mobile telephones or other devices designed to operate with vehicle electrical systems. The devices should draw less than 10 amps with the engine running. WARNING Avoid electrical shocks. Do not place your fingers or foreign objects (pin, ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Components and Components Location
Component Location 1. Power door mirror2. Power door mirror switch3. Power folding mirror switch ...

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