Hyundai Tucson: Intake And Exhaust System / Exhaust Manifold Repair procedures

Removal and Installation
1.
Remove the engine cover.
2.
Disconnect the battery negative terminal.

Tightening torque:
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 3.0 ~ 4.4 lb-ft)

3.
Disconnect the front oxygen sensor connector (A) and then remove it from the bracket.

4.
Remove the front muffler (A).

Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)

5.
Remove the exhaust manifold heat protector (A).

Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

6.
Remove the driveshaft heat protector (A).

7.
Remove the exhaust manifold stay (A).

Tightening torque:
39.2 ~ 49.0 N.m (4.0 ~ 5.0 kgf.m, 28.9 ~ 36.2 lb-ft)

8.
Remove the exhaust manifold (A) with the gasket (B).

Tightening torque:
29.4 ~ 34.3 N.m (3.0 ~ 3.5 kgf.m, 21.7 ~ 25.3 lb-ft)

   
When installing the exhaust manifold, tighten the nuts with pre-torque first, and then tighten the nuts with specified torque in the sequence shown.

9.
Installation is reverse order of removal.
   
When installing, replace with a new gasket.
Exhaust Manifold Components and Components Location
Components 1. Heat protector2. Exhaust manifold gasket3. Exhaust manifold4. Exhaust manifold stay ...

Muffler Components and Components Location
Components 1. Front muffler2. Catalytic converter & center muffler assembly3. Main muffler4. Gasket5. Hanger ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Special Service Tools
Special Service Tools Tool(Number and Name)IllustrationUseDeployment tool0957A-34100AAirbag deployment tool.Deployment adapter0957A-3Q100Use with deployment tool.(PAB, CAB, APT)Deployment adapter0957A-3F100Use with deployment tool.(SAB)Deployment adapter0957A-38500Use with deployment tool.(DAB, ...

Hyundai Tucson (LM) 2010-2015 Owners Manual: Anti-lock Brake System (ABS)
WARNING An Anti-Lock Braking System (ABS) or an Electronic Stability Control (ESC) system will not prevent accidents due to improper or dangerous driving maneuvers. Even though vehicle control is improved during emergency braking, always maintain a safe distance between you and objects ahead ...

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